| Container types | Vials | Vials, Ampoules | Vials, Ampoules | Vials | Vials | Vials | Vials, Ampoules | Vials, Ampoules | Vials, Ampoules |
|---|---|---|---|---|---|---|---|---|---|
| Output (vials/hour) (based on 10R vial) | upto 25 | upto 50 | upto 100 | upto 150 | upto 60 | upto 140 | upto 240 | upto 320 | upto 400 |
| Output (ampoules/hour) (based on 0.5 ml ampoule) | – | up to 50 | up to 100 | – | – | – | up to 150 | – | up to 400 |
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Rotary Vial and Ampoule washing machine, Ampoule & Vial Washer
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Rotary Vial and Ampoule washing machine, Ampoule & Vial Washer Manufacturer, Supplier & Exporter in India
Rotary Vial & Ampoule Washing Machine, Vials, Ampoules Washer machine with washing for your vials with 3-air and 3-water washes, held by grippers which will invert its position to allow servo driven nozzles moving vertically in order to wash vials from the inside.six distinguished washing stations ensure complete and optimum washing for several vials and ampoules for Sterile Injectable pharmaceuticals vial Rotary Vial and Ampoule washing machine, Ampoule & Vial Washer , Aseptic Rotary Washers,High-speed Rotary Ampoule & Vial Washing Machine.
Rotary Vial and Ampoule washing machine, Ampoule & Vial Washer
Rotary vial and ampoule washing machine – held by grippers which will invert its position to allow servo driven nozzles moving vertically in order to wash vials from the inside.
Rotary vial and ampoule washing machine is designed to wash internal and external surface of vials in continuous rotary motion. Vials are held by grippers which will invert its position to allow servo driven nozzles moving vertically in order to wash vials from the inside. It has 6 washing stations covered in dome, providing three types of internal water washes such as Recycled Water Wash, Purified Water Wash & WFI wash and three air washes whereas to clean external surface it has one water and air wash controlled by PLC. The design of machine is compact and ensures a clear visibility of washing activity.
- GMP Model
- All contact parts in SS-316 Material and Noncontact parts in SS-304.
- Basic machine will be provided with One Set of Change Parts suitable for 5ml to 30ml Vials.
- There is no need of any major change parts for 5ml to 30ml vials. Only Infeed Guides required & it will be provided with machine.
- Inbuilt Infeed Modular Conveyor.
- Individual Solenoid Valve for Wash Media application.
- HMI/PLC
- 2 Nos. S.S. Centrifugal Pumps
- 2 Nos. SS-316 Tanks having capacity 50 Lit. Capacity.
- 1 No. each for DM Water & Re-circulation of Water. WFI can be connected Directly from Loop Connection.
- 3 Nos. of Glycerin Filled Pressure Gauges
- 3 Nos. of SS-16 Filter Housing with its nylon Cartridges. (Own Make Housing & Grace make cartridges).
- 10” Size 10 Micron Cartridge for Re-cycle Water.
- 10” Size 5 Micron Cartridge for DM Water.
- 5” Size 0.2 Micron Cartridge for Compressed Air.
- Gear Box & Motors – Bonfiglioli Make (Machine & Conveyor).
- A. C. Frequency Drive for Speed Control. (Delta Make)
- Emergency Switch is provided on both end (Infeed & Outfeed)
Rotary and ampoule Washing Machine With a vertical rotary drum structure, the machine adopts mechanical hands to clamp and turn Vials, whilst the spray tube carries out the reciprocating tracking process. Taking advantage of the ultrasonic washing and water & gas alternating jetting washing, the whole automatic production process includes vial feeding, ultrasonic washing, external washing, internal washing and bottle discharging. The overall transfer process simulates the gear external engagement principle. The machine has features such as low bottles’ breakage rate, good adaptability and stable running while there is no cross contamination of water and gas pipes, so the machine fully meets the GMP requirements.
Rotary Vial and Ampoule washing machine, Ampoule & Vial Washer
Salient Features
- Geneva Mechanism.
- Four inner (Included one air wash) & one outer.
- Sequence of washes to customer’s choice.
- Easy operation.
- Stationary nozzles eliminate contamination of water cycles.
- Easy loading and unloading.
- Individual solenoid valve for each washing sequence, that eliminates carbon plate and other accessories.
- reduce leakage and maintenance to minimum.
- Higher capacity centrifugal pumps to wash bigger bottles (500 & 1000 ml.).
- The stationary nozzles avoid chipping of bottle necks.
- Pumps and tanks are mounted on portable stand for easy maintenance.
- Bottle guide especially for lightweight bottle.
- Pumps and tanks are mounted on portable stand for easy maintenance.
- Separate panel control to avoid any short circuit due to spraying of water.
- S.S. glycerin fill pressure meter.
Rotary Ampoule washer machine
Technical Specification of Automatic High Speed Rotary Vial & Ampoule Washing Machine comply fully with cGMP, GAMP and 21CFR Part11 requirements.
| Model | 150 | 250 |
| Production Output | Up to 120 per minute | Up to 250 per minute |
| Ampoule Diameter | 9mm to 21.5mm | 9mm to 21.5mm |
| Ampoule Height | 600mm to 140mm | 600mm to 140mm |
| Power Load | 4H.P. | 5.5H.P. |
| Power Voltage | 440 Volts, 3 Phase 50 Herts, 4 wire system | 440 Volts, 3 Phase 50 Herts, 4 wire system |
| Optional Accessories | Programmable Logic Control System with HMI | Programmable Logic Control System with HMI |
| Safety Cabinet with Doors | Safety Cabinet with Doors | |
| Utility | Air – 20 CFM | Air – 20 CFM |
| Water – 200 to 500 Liters per hour depend upon ampoule size | Water – 200 to 500 Liters per hour depend upon ampoule size | |
| Water Tank & Pump | 3 nos. each with 25 liters capacity & Centrifugal pump | 3 nos. each with 25 liters capacity & Centrifugal pump |
| Overall Dimension | 2050mm (L) X 2000mm (W) X 1210mm (H) approx. | 2450mm (L) X 2000mm (W) X 1300mm (H) approx. |
| Net Weight | 700kgs. approx | 900kgs. approx |
| * Power voltage can be adjusted as per customers domestic power voltage requirements * Rights of technical improvements and modification reserved |
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Rotary Vial Washing Machine , Aseptic Rotary Washers for Ampoule and Vial , Automatic Rotary Ampoule & Vial Washing Machine is widely uses in Pharmaceutical, Veterinary & Biotech industry for performance & cGMP demanding customers.
Value adds:
- CE marking when specified
- Full servo version
- Ultrasonic bath segment
- Siliconizing station
- Intermittent motion designs for low speed and high range applications
- Engineered to order for complex area layouts and tight fits
- UDAF over vial exit for standalone configurations like DHS interface
- Utility interfaces
- Container transport systems for special executions
- GAMP 5
- Range of custom options, including ultrasonic bath, recycled water, new water, compressed air, siliconization and more
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We Supply (Export) These Machines in Following Countries:
We export high quality Rotary Vial and Ampoule washing machine, Ampoule & Vial Washer to Afghanistan, Albania, Algeria, Andorra, Angola, Antigua and Barbuda, Argentina, Armenia, Aruba, Australia, Austria, Azerbaijan, Bahamas, The Bahrain, Bangladesh, Barbados, Belarus, Belgium, Belize, Benin, Bhutan, Bolivia, Bosnia and Herzegovina, Botswana, Brazil, Brunei, Bulgaria, Burkina Faso, Burma, Burundi, Cambodia, Cameroon, Canada, Cabo Verde, Central African Republic, Chad, Chile, China, Colombia, Comoros, Congo, Democratic Republic of the Congo, Republic of the Costa Rica, Cote d'Ivoire, Croatia, , Curacao, Cyprus, Czechia, Denmark, Djibouti, Dominica, Dominican Republic, East Timor (see Timor-Leste), Ecuador, Egypt, El Salvador, Equatorial Guinea, Eritrea, Estonia, Ethiopia, Fiji, Finland, Gabon, Gambia, The Georgia, Germany, Ghana, Greece, Grenada, Guatemala, Guinea, Guinea-Bissau, Guyana, Haiti, Holy See, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, , Iraq, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kazakhstan, Kenya, Kiribati, Korea, , South Kosovo, Kuwait, Kyrgyzstan, Laos, Latvia, Lebanon, Lesotho, Liberia, Libya, Liechtenstein, Lithuania, Luxembourg, Macau, Macedonia, Madagascar, Malawi, Malaysia, Maldives, Mali, Malta, Marshall Islands, Mauritania, Mauritius, Mexico, Micronesia, Moldova, Monaco, Mongolia, Montenegro, Morocco, Mozambique, Namibia, Nauru, Nepal, Netherlands, New Zealand, Nicaragua, Niger, Nigeria, , Norway, Oman, Pakistan, Palau, Palestinian Territories, Panama, Papua New Guinea, Paraguay, Peru, Philippines, Poland, Portugal, Qatar, Romania, Russia, Rwanda, Saint Kitts and Nevis, Saint Lucia, Saint Vincent and the Grenadines, Samoa, San Marino, Sao Tome and Principe, Saudi Arabia, Senegal, Serbia, Seychelles, Sierra Leone, Singapore, Sint Maarten, Slovakia, Slovenia, Solomon Islands, Somalia, South Africa, South Korea, South, Spain, Sri Lanka, , Suriname, Swaziland, Sweden, Switzerland, , Taiwan, Tajikistan, Tanzania, Thailand, Timor-Leste, Togo, Tonga, Trinidad and Tobago, Tunisia, Turkey, Turkmenistan, Tuvalu, Uganda, Ukraine, United Arab Emirates, United Kingdom, Uruguay, Uzbekistan, Vanuatu, Venezuela, Vietnam, Yemen, Zambia, Zimbabwe, and more. at lowest price.
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