Automatic Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling Dry Syrup Powder in bottles. The incoming dry bottle sterilized is fed through the in feed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the mechanical holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. TECHNICAL DETAILS:

Model	SBAF-60	SBAF-D-100
Direction	Left To Right.	Left To Right.
Production Rate	Up to 30 Bottles / Min (depend on filling volume and container neck dia.)	Up to 60 Bottles / Min. (depend on filling volume and container neck dia.)
Fill Capacity	5 grms to 1000 grms. (with different set of Auger and funnel) Fill range depending upon Bottle opening and bulk density of powder.
Accuracy	± 1% depending upon consistency and the Uniformity of bulk density of powder under controlled level of Humidity (i.e.35%)
No. of Heads	Single	Two
Electrical Supply	1.00 HP For Main Drive. 0.25 HP for conveyor	2.00 HP For Main Drive. 0.25 HP for conveyor
Power Requirement	440 Volts, 3 Phase (4 wire System) 50 Hz.
Height of Conveyor	Adjustable from 850 To 900 MM

We are one of the leading manufacturers, exporters and suppliers of auger filling machine.The incoming dry bottle sterilized is fed manually in suitably guided. There is single filling head mounted on machine top plate in the same line. When bottle below filling station, it will be held by the guide holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. TECHNICAL DETAILS:

Model	SBMAF-20	SBMAF 35
Production Rate	Up to 10 Bottles / Min (depend on filling volume and container neck dia.)	Up to 15 Bottles / Min. (depend on filling volume and container neck dia.)
Fill Capacity	5 grms to 1000 grms. (with different set of Auger and funnel) Fill range depending upon Bottle opening and bulk density of powder.
Accuracy	± 0.5 % depending upon consistency and the Uniformity of bulk density of powder under controlled level of Humidity (i.e.35%)
System	Weight Base	Timer Base
Power Requirement	440 Volts, 3 Phase (4 wire System) 50 Hz.

Automatic volumetric cups type powder filling machine is a compact model used for filling dry syrup powder in bottles.

The incoming bottle is fed through the in feed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the mechanical holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control.

Technical Specifications:

Model	SBAF-60	SBAF-D-100
Direction	Left To Right.	Left To Right.
Production Rate	Up to 30 Bottles / Min (depend on filling volume and container neck dia.)	Up to 60 Bottles / Min. (depend on filling volume and container neck dia.)
Fill Capacity	2 grms to 1000 grms. (with different set of Auger and funnel) Fill range depending upon Bottle opening and bulk density of powder.
Accuracy	± 1% depending upon consistency and the Uniformity of bulk density of powder under controlled level of Humidity (i.e.35%)
No. of Cups	6 / 8	12 / 16
Electrical Supply	1.00 HP For Main Drive. 0.25 HP for conveyor	2.00 HP For Main Drive. 0.25 HP for conveyor
Power Requirement	440 Volts, 3 Phase (4 wire System) 50 Hz.
Height of Conveyor	Adjustable from 850 To 900 MM

General specification

The incoming dry vials (sterilized and siliconised) are fed through the unscrambler with suitably guided on the moving delrin flat conveyor belt at the required speed of the correct placement below powder wheel.

 

The sterilized powder stored in two powder hoppers is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, each powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel, vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, the doctor blades can also be adjusted from outside without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the vial. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the container one by one. It is a double wheel Double track machine, so each powder wheel is filling vials alternately with double track system. The filled vials are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing system.) After separated from vial separator, vials move further towards rubber stoppering unit and in between it will be converted in to single track from from double track with the help of suitable guide rails on machine conveyor.

 

The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fit fixing of rubber stopper. After stoppering operation, vials will be collected in to the Scrambler and move towards sealing machine for Vial sealing operation.

 

The Machine will have Single Hopper & Single wheel each the track. The Powder Filling Operation will be Carried out by Vacuum & Nitrogen. Negligible Powder Spillage will be There between Hopper & Wheel. It is Possible to clean the Residual Powder from the Operating Surface. Parts / Assemblies Required to be autocalaved will be Easily Removable and reset with user Friendly Assemblies. There will be Multi-Dosing Facility Available for Single, Double, Triple & Quadraple Dosing. Individual Settings for Dosing Stations. Production Rate : Up to 120 fills / Min for Single Dose   Up to 60 fills / Min for Double Dose Up to 40 fills / Min for Triple Dose Up to 30 fills / Min for Four Dose   Fill Capacity : 50 Mg to 1.5 grms. Single Dose (With Change Parts), 1.5 Grms to 6 grms. Double, Triple and Four Dose. Fill range depending upon vial opening and bulk density of powder Accuracy : ± 1% depending upon consistency and the uniformity of bulk density of injectable