Fluid Bed Dryer for Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Food Products & Starch Derivatives, Pesticides, Phyto Chemicals, Catalysts etc.

Keeping pace with latest technology, we manufacture, supply and export Bhagwati fluid bed dryers, which are based on the concept of GMP Regulation. These fluid bed dryers are recognized amidst our clients for superior functionality. They consume lesser drying time in comparison to conventional model. Apart from this, these dryers require minimum involvement of manual labor, maintenance and utilize modular construction techniques to offer flexible installation options.

The process unit is available in 2 pieces made of SS-304/316 stainless steel. Through mixing of dry powders, agglomeration & drying are carried out in one unit of these fluid bed dryers.

Salient Features:

The salient features of Bhagwati Fluid Bed Dryers are mentioned below:

1) Process Unit

• The process unit is made of SS-304 Grade stainless steel
• All process contact parts are made of SS-304 grade
• The finish employed externally will be all welds ground back and polished into the surrounding materials
• All of the external surfaces of the dryer and all non contact/sight parts will be prepared with a uniform fine texture Matt finish
• All of the product contact surface (SS-304) are mirror finished
Special attention is paid to reduce any source of material Entrapment by mirror polishing flush all welds to create crevice free profiles both externally as well as internally
• The expansion chamber possessing filter finger bags & dished end are made of single piece construction from SS-304/316 steel. Below that is the retarding chamber made out of S.S. 304 and locked with the explosion chamber through clamps. The length of retarding chamber is carefully designed to provide extra large heat exchange for rapid drying
• A central drain is provided in the base to release the wash water
• The base is specifically designed for air vortex effect and for providing added strength.

2) Bowl/ Product Container

• Product bowl is manufactured in conical shape using SS-304 grade stainless steel having stainless steel mesh support along with fine finish air mesh
• The product container trolley is of tubular frame made form SS-304 pipe mounted on polypropylene caster wheel (2 fixed & 2 Swivel for maneuverability) which lends rigidity to carry the product container with the charged load
• The batch loading capacity is always higher in case of Bhagwati Fluid Bed dryer due to better fluidisation by varying the frequent shaking of finger bags. Shaking period can vary according to the nature of products.

3) Rubber Gasket

• A solid ‘D’ shape food type silicon rubber gasket is also provided in the groove of flanged joint between the product container and retarding chamber. It prevents any leakage of air with fines during operation

4)Uniform Lifting Of Container

• The product container is lifted by specifically designed arrangement with the help of 1 centrally fitted pneumatic cylinder, that ensures uniform lifting all across the periphery of container which ultimately provides uniform upward pressure to solid ‘D’ shaped rubber gasket, thereby preventing any leakage during operation

5)Auto Shaking Device

• Pneumatic cylinder is used for auto shaking device of finger bags and is fitted with a wire rope made from SS 304 guided by pulleys thus rendering the shaking extremely efficient.

Bhagwati’s Automatic high speed packing machine with a capacity up to 2500 tablets per minutes. In strip packing machine wide range of products can be packed automatically / semi automatically. To operate the machine is very simple. The product is fed through hopper and feeding device flows to the heat sealing roller cavities, the desired laminated foil from the two rollers is drawn on the sealing rollers which packs and seals the products continously. The sealed strip passes through the vertical and horizontal cutters to get desired strip sizes.

Application :

Strip packing machine is extensively used to pack tablets, capsules, caplets, coated tablets, soft gelatin capsules. The same is also used to pack supari, tobacco, refills, battery cells, mats, bearings, oil seals, steel balls, chewing gum, toffees etc.

Salient Features : Suitable for most heat sealable foils like aluminum poly, glassine poly, paper poly etc. All parts are standardised which ensures quick inter changeable. There are 5 different models, capacity ranging from 400 to 2500 tablets per minute. Trouble free smooth operation

Technical Data : S.P.M. Model SB Pack 2T SB Pack 4T SB Pack 6T SB Pack 8T SB Pack10T SB Pack 12T Max. Foil Width 100 mm 150 mm 210 mm 245 mm 285 mm 310 mm Output Per Minute 600 to 700 1200 to 1500 2000 to 2500 3000 to 3500 4000 to 4500 4500 to 4700 Overall Dimension Width with 1 meter Conveyor 1625 mm 1625 mm 1625 mm 1625 mm 1625 mm 1625 mm Weight of Machine 500 Kg.  525 Kg.  550 Kg.  580 Kg.  610 Kg.  635 Kg.  Height with Hopper 1700 mm 1700 mm 1700 mm 1700 mm 1700 mm 1700 mm Motor Drive (Variable) 1/2 HP 415 V Overall 1/2 HP 3 Phase 1500 mm 1/2 HP 3 Phase 1500 mm 1/2 HP 3 Phase 1500 mm 1/2 HP 3 Phase 1500 mm 1/2 HP 3 Phase 1500 mm Auto Feed Cap, Tablet - Coated, Uncoated

Strip Defoiler This unit is ideal for recovery of tablets / capsules from rejected foils. The foils are fed in the machine where the tablets / capsules are separated. The machine has adjustable slitters, suitable for strip width of 45 to 90 mm, and is supplied with stainless steel tablet collecting tray etc. All the shafts and rollers are made of stainless steel and the unit is driven by 0.25 hp, 3 phase motor.

Applications:

Multi Mill dryer is widely used for wet and dry granulation, pulverization etc. in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, Food products etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastic and Resins Industries.
 
Operation :

It operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. Material fed in the hopper, goes down to the processing chamber where it moves to the periphery and passes through the screen radially and tangentially. Finally the processed material gets collected in the container kept below the processing chamber.Output and quality of the final product depends on three main factors : (1) Shape of beaters (knife/impact edges),
(2) Speed and (3) Screen.
 
Description:

Unit consists of S.S. 304 quality hopper and processing chamber (can be provided is S.S. 316 quality at extra cost) with beaters assembly, motor, reversible switch, DOL starter, four speed step pulley, Suitable screen with painted pillar mounted
on base plate, with castors.

Salient Features:

Direction of beaters can be changed by reversible switch from knife to impact forward and vice-versa. All contact parts can be easily and quickly dismantled and
cleaned. Machine is designed for continuous operation. Cylindrical screen for higher output. Castors provided for mobility.Flame proof electrical can be provided at extra cost. Beaters and scrapper blades of SS 410 quality are hardened and hard chrome plated.

Technical Specifications:

Model	SBMM
Output	50 to 200 kgs/hr
Rotor Speed	750 / 1500 / 2300 / 3000 RPM
Screen Dia	ID 260 mm x HT 135 mm
Electrical	3 HP / 1440 rpm.

Optional Sieves On Demand

SS Perforated Screen sizes (Holes dia in mm)
(a) 0.5, 1.0, 1.5 (b) 2,3,4,5,6 (c) 7,8,10,15,20,25.
SS Wire Mesh Sieve
(a) 4,6,8,10,12,14,16,20,24,30,40,50,60 (b) 80,100.